Design Method of Progressive Dies: A Closer Look into The Process

design method progressive dies

Manufacturing industries are booming around the globe, and this growth doesn’t seem to stop anytime soon. Industries such as aerospace, electrical, electronics, automobile and the likes rely heavily on precision metal stamping. When it comes to handling complex sheet metal projects, manufacturers rely heavily on progressive dies. The progressive dies design process is a crucial aspect in getting it all right. Let us take a closer look on the design method of these dies that many industries across the globe rely upon.

How Does Progressive Dies Design Function?

Usually, there are two different phases that completes this cycle. It is the design of die structure and sequencing of complete stamping process. In the process of designing a die structure, the engineers establish how many principal and subsidiary elements are required in the process. On the other hand, the planning of stamping process as the name suggests is creating a project plan of the overall progressive stamping process and how it will span out. Below mentioned are some of the steps that are involved when a new project comes into the manufacturing suppliers.

Understanding Client Requirements

Progressive dies design have become a buzzword and almost everyone wants to use this approach for their upcoming projects. However, not every project is suitable to use progressive dies because of the complex designs and volumes required for the overall project. For example, a project that the company is looking for may not require complex progressive stamping and if this approach is used, it may only add additional cost to the company. So the experienced tool and die designers first understand the client’s requirements and only then do they approach the next step.

The Custom Design Norms

What makes companies unique is their custom progressive dies design norms. However, the material used to make punches and dies is hard alloy that is designed to be inserted into the solid metal plates. On the corresponding plates, the profiles for guidance, location and avoidance are built. There are different constraints such as the die dimensions and locations based on the kind of stamping planned. After carefully analyzing the material being stamped and the client requirements the design process takes place.

Use of Design Tools

Once the strategy is created around the progressive dies design, the tool room and creative engineers start working on the design tools. There are several sophisticated tools available especially for die design team. The experts use these tools to create progressive dies design that not only does the stamping effectively, but it also helps to reduce the scrap material. Experienced teams look for creative ways to design dies that save money, time, and scrap material in the longer runs.

Automating Processes

The whole world is leaning towards automation and this is especially true with the progressive stamping industry as well. Manufacturers that have implemented the latest machines and technology automate several processes to make the overall project cost effective and efficient for the clients. Automation does not always mean fast delivery but it also results in reducing the human errors that are common in the metal stamping industry.

Testing of the Progressive Dies

Before the dies are installed on the press machines, the team gives a thorough check and does a test run. This is the stage where even the minute errors are identified in the real-life scenario. Some skip this test due to tight deadlines, but if this test is skipped it takes a toll on the production because the progressive dies design with even a seemingly minor defect can have a huge impact on the overall project. So the time spent in this testing is usually worth the while.

Experienced Progressive Dies Designers

Eigen with over 13+years of experience in precision metal stamping and having a global outreach ensures that the best results are delivered to clients at all times. The team working in the in-house tool room is highly competent with years of experience backing them. Once the team identifies the exact need of the company, it is only then that a detailed plan is laid out and the design team starts building it up. Eigen is focused on delivering to clients even more than what is expected in a specific project. The latest technology and experienced team help them accomplish this.