Predictable maintenance technology is quickly becoming an essential tool for companies of all sizes. It is a cost-effective measure that is based on the idea that any problems with machinery can be predicted.
There are a number of advantages to using this type of technology, and the initial financial outlay could pay off quickly. When maintenance is only performed before a problem occurs, it could revolutionize the way businesses are run.
So, what is predictable maintenance technology, and how can you get the most out of it?
Predictable Maintenance Technology
Predictable maintenance technology is changing the way companies service their equipment. Instead of scheduling regular maintenance, it is only done when needed. The current condition of the machinery is taken into account, and technology and data checks can be set to flag common issues. This means maintenance and replacements can be done in a timely manner before there is a physical breakdown. This is helping companies reduce downtime.
The goal is to increase safety and to save money by only making repairs when necessary. As predictable maintenance can prevent breakdowns, this can have a direct impact on improving productivity. Often when things go wrong shipments can be delayed, and production can come to a standstill. This innovative approach will make it easier for companies to maintain their reputation.
Evaluation on the Go
Predictable maintenance checks can be done either continuously or periodically, while the machinery is in use. This means the business can run as usual to its full capacity, even while the tools are being monitored.
The aim of this process is to find any faults before they occur because prevention is better than cure. While the type of predictable maintenance technology will depend on your specific needs, strategies might include vibration analysis, acoustic checks, infrared technology, online tests, and corona detection.
Don’t Neglect the Small Things
Often tools and equipment are expensive and made up of a number of pieces. It can be easy to cut costs on smaller components, but this could have a significant impact on the longevity and durability of your machinery. To improve predictable maintenance, high-quality grommets, seals and fasteners should be installed.
These small items can be custom made for a perfect tight fit and a tight seal. When equipment is being used in manufacturing on a regular basis, it is these pieces that could be the key to reliability.
Increasing Longevity in Industries
Predictable maintenance is becoming increasingly common in a range of industries including transportation and manufacturing. When maintenance is performed on specific components, it can significantly increase the lifespan of the equipment.
Business is highly competitive, and this method can help companies save money over the years, as repairs are often more affordable than buying something new. With technology giving companies the virtual power to see the future and predict faults and failures before they happen, it makes sense that this strategy is gaining momentum.
The Last Word
Predictable maintenance technology is more than just a catchy phrase. It is a method of monitoring and repairing equipment as required, and is quickly becoming a popular choice for company owners. You can complement this strategy by only choosing high-quality machinery with durable components including rubber fasteners, grommets and seals.
When time, technology and care are put into choosing and maintaining machinery, it could significantly reduce downtime, save money and increase worker safety.